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Hydrocarbon Training Study Guide - Fourth Edition (2025) - eBook

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Description

Hydrocarbon (HC) refrigerants were approved for use by the US EPA through their SNAP program in early 2012, for specific refrigeration applications. The RSES HC Study Guide provides technicians with the knowledge you need to work safely with flammable refrigerants, including:
· EPA Regulations
· UL Standards
· Safety Issues
· Refrigerant Properties
· Service Procedures

RSES highly recommends only experienced refrigeration professionals handle HCs. You should already have a solid understanding of the refrigeration cycle and proper handling of CFC, HCFC and HFC refrigerants. Use this guide to prepare for the RSES Certificate test available on the RSES eLearning platform.

The mission of RSES in developing this training is to assist the refrigeration technician in understanding the requirements of safely maintaining and servicing systems that utilize those flammable refrigerants currently approved under the EPA’s SNAP program.

There are additional flammable refrigerants that may be approved in the future (e.g., R-1234yf). This training document will be updated (and additional testing and certificates will be required) as new refrigerants are approved.

Note: Portions of this document are excerpted and adapted from materials generously provided by Tecumseh Products Company and by Unilever. Reprinted with permission.

RSES highly recommends only experienced refrigeration professionals handle HCs. You should already have a solid understanding of the refrigeration cycle and proper handling of CFC, HCFC and HFC refrigerants.

 

NATE CEH: 8
CEU: 0.8

 

Table of Contents

INTRODUCTION TO HYDROCARBON REFRIGERANTS
Environmental impact
Advantages
Applications and availability
Approved HC refrigerants

 

REGULATIONS AND STANDARDS
Restricted uses and applications
Unauthorized applications
Labeling
Liability concerns

 

REFRIGERANT SAFETY
Safety classifications
Flammability hazards
Material safety data sheets
GHS hazard communication labeling
Boiling point
Combustible gas monitors
Health hazards
Handling refrigerant cylinders
HC refrigerant cylinders
Transporting cylinders
Brazing and silver soldering
Rated equipment
Confined spaces

 

COMPRESSOR TERMINAL VENTING
Hazards from terminal venting
Protective terminal covers

 

COMPRESSOR CHANGE-OUT (DEFECTIVE COMPRESSOR)
Compressor removal
Compressor installation
Sealing the process tube

 

SYSTEM FLUSHING, PURGING, AND PRESSURE-TESTING FOR LEAKS PROPER EVACUATION TECHNIQUES

 

COMPRESSOR MISUSE
During system evacuation
During system charging
Replacement parts

 

COMPATIBILITY

 

SERVICE PROCEDURES, MAINTENANCE, AND REFRIGERANT HANDLING
Sparking hazards
Ignition sources
Frost removal
Leak-testing
Evacuation/pressure-testing
Recovery
Charging
Refrigerant purity
Stenching
Previously modified systems

 

THE REFRIGERATION CYCLE
Definition of terms
Superheat for refrigeration applications
Subcooling for refrigeration applications
Sample calculations

 

APPENDICES

APPENDIX A | SNAP REGULATIONS: SUBSTITUTES SUBJECT TO USE RESTRICTIONS EPA-approved refrigerants and applications (effective July 15, 2024)

APPENDIX B | MAXIMUM DESIGN CHARGE SIZES: TABLES A THROUGH E

APPENDIX C | TEMPERATURE-PRESSURE CHARTS FOR REFRIGERANTS

APPENDIX D | REFRIGERANT PROPERTIES

APPENDIX E | REFRIGERANT CHARACTERISTICS (HFC-32, HFOs)

APPENDIX F | TEMPERATURE CONVERSION TABLE, PRESSURE CONVERSION TABLE


ISBN: 978-1-61607-203-2

 

This is an eBook

Electronic books are available within the RSES training system, and you may access this product when signed into the RSES online learning website.

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PO Box 248
Arlington Heights, IL 60006-0248

Toll Free: 800.297.5660
P. 847.297.6464
F: 847.297.5038

RSES is the leading education, training and certification preparation organization for HVACR professionals. 

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